Reasons for problems in the rotary kiln shell:

During the production of rotary kiln, the kiln cylinder shell, especially the kiln mouth segment is often burned and deformed. In severe cases, the damaged rotary kiln shell segment must be replaced. For the dry process cement rotary kiln:

1. Over-high output increases the wear of kiln mouth shell, and causes the overheat deformation of the kiln shell.

2. The heat flow is too large but the cooling zone is short or even no. The working environment of the kiln mouth is bad, the temperature of outlet material is 1300-1400°C, and the secondary air temperature is 1000-1200°C.

3. The cylinder temperature is too high, the thermal expansion is large, while the strength of the high temperature resistant materials is seriously attenuated.

4. The guard bolts at kiln mouth are loosen, so that the refractory materials fall off, and thus the shell is burnt. 

5. Improper handling causes positive pressure on kiln head.

Therefore, the life of the rotary kiln shell mouth segment is shorter than that of other segments.

Where to find the manufacturer of the rotary kiln shell segments？

The replacement of the rotary kiln shell segments needs to find a suitable manufacturer, considering all factors from product quality to comprehensive strength, etc. CHAENG can provide customers with high-quality rotary kiln shell segments with material 20g (Q245R) boiler pressure vessel steel, which can withstand the temperature and strength requirements in the production of rotary kiln and extend the service life of kiln.

In 2017, CHAENG supplied rotary kiln shell for Wannianqing cement and Lafarge Cement

In 2018, CHAENG supplied rotary kiln shell segments for Wannianqing cement, China Resources Cement, Taiwai Cement. 

Welcome all customers to visit and investigate CHAENG for quality equipment spare parts!

E-mail: casting@chaeng.co

Tel: 86-371-55019878