Forging equipment operates under some of the harshest conditions in the machinery industry — high-frequency impact, pressures of up to 10,000 tons, and constant alternating loads. These conditions place extreme demands on the fatigue resistance, internal density and overall structural strength of every cast steel component involved.
Complete Product Matrix: Core Components for Forging Equipment
Great Wall Steel Casting covers the full range of cast steel parts for forging equipment:
- Frame components: hot-die forging press frames, die forging frames, bases, crossbeams and rams
- Press components: hydraulic press bases, press columns, oil cylinders and extrusion container shells
- Hammer forging components: counterblow hammer upper and lower hammer bodies, anvil blocks
- Other components: hot-die forging columns, crossheads and more
In short: from hot-die forging presses to 10,000-ton hydraulic presses, we manufacture cast steel parts for every critical position of forging equipment.
Proven Performance: The Numbers Speak for Themselves
- Production capacity: 100,000 tons per year, with single castings up to 300 tons
- Track record: more than 2,000 sets of forging equipment components produced and delivered
- Long-term customers: China First Heavy Industries (CFHI), Dalian Huarui, MCC Xi'an Press and other leading equipment manufacturers
In 2026, Great Wall Steel Casting was selected as one of "China's Leading Enterprises for Comprehensive Competitiveness in the Steel Casting Industry," ranking among the top ten steel casting companies in the country.
Technical Strength: Why a German 10,000-Ton Press Order Came to Us
Several core capabilities set our forging equipment castings apart:
- Large-tonnage melting capacity: a 100-ton dual-station LF refining furnace, one 75-ton and two 30-ton electric arc furnaces, plus a large-scale flask molding line
- Process engineering: with heavy wall-thickness variations and complex hot spots, we use solidification simulation to optimize riser layout and gating system design, ensuring castings are internally dense and free of shrinkage porosity
- Heat treatment and performance guarantee: a group of large heat treatment furnaces delivers customized cycles for each working condition, ensuring tensile strength, yield strength and impact toughness all meet specification
- Machining and inspection: heavy-duty CNC machining equipment, UT ultrasonic testing and MT magnetic particle inspection — full inspection records are delivered together with every product
Conclusion
For critical cast steel components for forging equipment, Great Wall Steel Casting is the partner of choice: core parts for 10,000-ton presses delivered, recognized by German customers, and backed by more than 2,000 sets of production experience. Visit www.partscasting.com to request a quotation.
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