Slag pot casting process flow
Slag pot, also called slag ladle, is a necessary equipment for metallurgical enterprises of steel production. Its process has to go through dozens of procedures, from the mold manufacturing, inspection, sand preparation, molding and core making to mold assembly, and from raw material preparation, proportioning, smelting, metal processing to pouring, sand shakeout, cleaning, heat treatment and test. Every process will affect the slag pot quality, and every step error is almost impossible to correct and compensate by later procedures.
Chinese famous steel casting company - CHAENG (Great Wall Steel Casting) has a remarkable achievement in China and worldwide slag pot market, because of its excellence artisan spirit to control and perfect every step intently and strictly.
Part I - Optimizing pouring, special treatment on special parts
(1) Before pouring, use CAE software to simulate casting process, and carry out process analysis and quality prediction of the molding process, so that the casting process of slag pot is continuously optimized.
(2) Adopt high quality material with good plasticity and high melting point: ZG230-450/GS-16Mn5/BS3100B2.
(3) In order to ensure the quality of slag pot, CHAENG adds a certain amount of alloying elements in the molten steel, so as to improve its strength, reduce the deformation of slag pot during use, to prevent slag pot from overall cracking phenomenon, and increase the frequency of use.
Part II - Grinding inspection, high efficiency flaw detection
(1) Professional polishing and finishing team, large-scale shot blasting equipment, can effectively improve the appearance of slag pot quality, so that its surface finish can meet customer requirements;
(2) Use advanced equipment for NDT of the slag pot wall, the trunnion and the tilting mechanism, and the key parts can reach 2 level detection standard of GB7233-2007, or according to customers’ demands for specific inspection standard, design process to ensure the inside and outside quality of slag pot.
CHAENG slag pot have been sold abroad in many countries and regions, such as Asia (South Korea, Japan, Turkey, India), America (USA and Mexico), Europe (Russia, France, Germany), Oceania (Australia), Africa (South Africa), and won high praise from customers in terms of quality and delivery time.